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Definition:
Chemical crosslinking is widely used in the production of high pressure and ultra-high voltage power cables. The cross-linking process involves filling a vulcanizing tube with high temperature and high pressure gas (or gas). The chemical cross-linking cable material pellets granulating machine is designed using the building block principle, allowing for easy modification of plastic extrusion machines based on material properties and process technology.
This machine can achieve extensive performance and special purposes in various applications. It's popular due to its excellent dispersion and compounding capabilities, as well as good self-cleaning performance.
Characteristics of product:
1. High resistance to breakdown strength
2. Low dielectric loss
3. Good and stable insulation
4. Higher tensile strength, abrasion resistance, pressure resistance, impact resistance, shear and tensile mechanical performance
5. Good mechanical and electrical properties
6. Strong acid and alkali resistance, good chemical stability
7. High heat resistant level
Application:
It is suitable for cables that use PE as raw material.
Production line:
Introduction of ATS two-stage compounding line:
To produce PE cable materials, we generally use the ATS two-stage compounding line. This includes an ATE twin-screw extruder, ASE single-screw extruder, and downstream pelletizing system. The first stage involves polymer compounding, while the second stage extrudes the compounds at a lower temperature before pelletizing via the downstream cutting system.
Characteristic of this production line:
The big slenderness ratio co-rotating twin-screw extruder completes plasticization, compounding, and grafting. The low-speed single-screw extruder reduces temperature, increases pressure, extrudes, and pelletizes. This technology allows for more flexible operation, optimized technical conditions, and improved product performance compared to a one-stage extruder.
About the pelletizing system:
Multiple cutting systems can be used in the ATS compounding line. Thanks to the modular design principle, both instrument control and PLC control are available for the ATS electrical control system. All key electrical components use European brands to ensure a reliable and stable control system.
For producing PE cable materials, we usually use the eccentric water-fog pelletizing system. It ensures uniform crosslinking, enabling efficient and low-temperature compounding of PE resin, anti-oxygen, and peroxide cross-linking agents, preventing pre-cross linking.
Production process:
1. PE's storehouse
2. Anti-oxygen's storehouse
3. DCP's storehouse
4. Loss-in-weight electronic balance
5. Loss-in-weight metering pump
6. Main twin-screw extruder
7. Main single-screw extruder
8. Eccentric water-fog pelletizer
9. Centrifugal hydroextractor
10. Boiling bed
11. Product hopper
12. Automatic packing machine
Chemical cross-linking cable material pellets granulating machine has 4 main types with different outputs covering nearly all kinds of special and common application requirements of extruders.
We believe each type of extruder has its best application condition. You could select the extruder type according to your specific needs.
Main technical specification
Machine size
Screw Diameter(mm)
Screw Speed Max.(rpm)
Motor Power(Kw)
Throughput Rate(Kg/h)
ATS52/120
ATE52
51.4
600
55
150-300
ASE120
120
85
37
ATS65/150
ATE52
62.4
600
90
300-500
ASE150
150
85
45
ATS75/180
ATE75
71
600
132
500-800
ASE180
180
85
55
ATS95/200
ATE95
93
600
250
800-1500
ASE200
200
85
75
Characteristics of this set of equipment:
Combined with a low-pressure short-flow-passage die and eccentric water-fog pelletizer, this system can efficiently compound PE resin, anti-oxygen, and peroxide cross-linking agents at low temperatures, preventing premature cross-linking.
About our service:
PE Cable Extruder Before-sale
1. Introduce products and applications in detail
2. Recommend suitable solutions
3. Provide reference information
4. Offer lab for testing
During Manufacturing
1. Provide layout and engineering conditions
2. Inform project processing status
3. Offer other documents
After-sale
1. Provide installation, commissioning, and training
2. Register and record customer information
3. Offer spare parts
4. Provide necessary technical support for new applications
5. Visit customers regularly and correct information
Why choose us
1. Lower investment cost for a high-quality and durable machine;
2. Low energy consumption with high production output;
3. Overseas installation and training are available;
4. Machine warranty with spares in stock and timely delivery;
5. Fast machine delivery and installation: AceRetech produces on average 10 sets of plastic machines per month and can deliver faster than most manufacturers. The regular delivery time for an AceRetech recycling machine is 60 days.
Plastic PE Chemical Cross-Linked Cable Compounding and Pelletizing Machine
Model NO.: ATS series
Customized: Customized
Certification: CE, ISO9001:2008
Condition: New
Raw Material Formula: PE, Anti-Oxidant, Additives
Electric Components: ABB, Schneider, LS, Omron, or Customized
Pelletizing Type: Eccentric Water-Fog Pelletizer
Capacity Range: 150-1500kg/H
Trademark: ACERETECH
Transport Package: Wooden Pallet
Specification: CE, TUV
Origin: Zhangjiagang City, Jiangsu, China
HS Code: 8477209000
Plastic PE Chemical Cross-Linked Cable Compounding and Pelletizing Machine