Pepperl+Fuchs ultrasonic sensor for precise positioning - forklift pallet inspection

The demand for reliable and accurate material handling machinery and related logistics solutions is constantly increasing worldwide. Material handling depends on the precise positioning of the weight and the effective control of rapid motion. Material handling equipment includes forklifts, mobile cranes, and aerial work platforms.
Logistics industry applications typically rely on forklifts to reliably transport heavy loads to designated locations. Pepperl+Fuchs ultrasonic sensors monitor forklifts in specific areas to ensure their accuracy and reliability.
Thanks to the ultrasonic sensor, you can determine if the pallet is on the forklift and how deep the forklift is inserted under the pallet to precisely control and ensure proper transport of material.
Compact and reliable For the installation of ultrasonic sensors on forklift forks, we recommend that you choose a cube design similar to VARIKONT L2. Since forklifts are often used outdoors, high levels of protection such as IP67 are necessary. Ultrasonic sensors are rugged and resistant to extreme conditions, ensuring safe delivery of materials to their destinations despite rain, fog and storms.
The ultrasonic sensor is mounted above the fork and the sensor needs to be tilted slightly upwards. If necessary, reduce the range of the cone by parameterization software. For this application, we recommend detecting sensors with a distance of 500 mm. If your sensor has a detection distance of 2000 mm, consider using a larger cone.
Ensure accurate delivery of the material tray inspection to ensure that the forks are low enough below the tray for the tray to lift smoothly. Other machine parameter settings such as machine control to ensure driving speed. This speed depends on the specific situation. When the fork is heavily loaded, a slow running speed is required. When the fork is idle, select a slightly faster travel speed.
Movement speed control can greatly reduce accidents and improve machine safety and effectiveness. Ultrasonic technology reliably detects whether the tray is free, broken, coated, wrapped in clear film, or made of metal. Ensure that materials are transported safely to their destination.
Advantages at a glance:
Rugged sensor solution for testing a wide range of difficult materials such as metal, lacquer, wood or foil to ensure accurate material handling
Suspended load depends on machine control
Reduce accident risk and improve safety

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