8 Tips for Buying Your Best Gas Grill

8 Essential Tips for Choosing the Perfect Gas Grill

12 minute read | Gas Grill

Gone are the days when gas grills were seen as disposable outdoor gadgets. Ditching charcoal into a cheap metal container and using lighter fluid just doesn’t make sense anymore when you can enjoy the convenience and performance of a high-quality gas grill. With so many options on the market, it's easy to get overwhelmed. But with these 8 tips, you’ll be well on your way to finding the perfect gas grill for your needs.

Whether you're a seasoned chef or just starting out, choosing the right gas grill can make all the difference in your outdoor cooking experience. The right model will not only last longer but also offer more versatility and ease of use. Here are eight key considerations to help you make an informed decision.

1: What Features Do You Need?

When shopping for a gas grill, ask yourself: What kind of grilling do you currently do? And what would you like to do in the future? If you mainly cook burgers and hot dogs, a basic model might be sufficient. But if you're looking to expand your grilling skills, consider features that add flexibility and convenience.

  • Stainless Steel Side Shelves: These are great for organizing tools, sauces, and side dishes while you cook.
  • Top Shelf: A second shelf gives you extra space to warm food or prepare ingredients away from direct heat.
  • Built-In Options: Ideal for those who want to create a full outdoor kitchen setup.
  • Rotisserie Burner: Adds a professional touch for roasting meats evenly and beautifully.
  • Safety Features: Look for self-lighting systems and automatic shut-off functions for peace of mind.
  • Fuel Options: Choose between natural gas and propane for added flexibility and cost savings.

High-end brands like AEI PGS offer top-tier models with innovative features that elevate your grilling game. Their A-Series, T-Series, and Legacy Grills are known for their quality and performance, making them a favorite among grill enthusiasts.

2: Look for Durable Materials

The materials used in a grill’s construction play a big role in its longevity. Many budget models are made from low-quality metals that rust quickly. When shopping, opt for stainless steel — it’s durable, resistant to corrosion, and looks great. Be cautious of models that use painted parts; they may hide lower-quality materials underneath.

3: Understand Grill Performance

Performance isn’t just about how hot your grill gets — it's also about how consistently it maintains that heat over time. While BTUs (British Thermal Units) are important, they don’t tell the whole story. A grill with high BTUs but poor internal components may lose heat quickly. Look for models with long-lasting, high-quality parts inside and out.

4: Don’t Ignore the Design

A good gas grill should blend functionality with style. Whether you prefer a sleek stainless steel unit or a more understated black model, your choice should complement your outdoor space. Consider the size, shape, and finish to ensure it fits well with your backyard or patio design.

5: Pay Attention to BTU Ratings

While BTUs indicate the maximum energy output, it’s important to know whether the rating applies to the main burners or includes additional features like side burners or rotisseries. Some manufacturers inflate their ratings by combining different elements. Always check the specifications carefully.

6: Heat Distribution is Key

Even heat distribution is crucial for consistent cooking. Cheaper grills often have hot spots, which can lead to unevenly cooked food. Look for models with wide flame patterns and high-quality heat stones to reduce flare-ups and improve cooking results.

7: Choose the Right Cooking Area Size

Your cooking area should match your lifestyle. If you usually cook for a small group, a compact grill might work. But if you love hosting gatherings, go for a larger model with ample space for multiple dishes. It's better to plan ahead than to rent another grill later.

8: Check the Warranty

Warranties are often overlooked, but they’re an important part of any major purchase. Many gas grills come with limited or no warranties, which can be risky. High-quality brands like AEI PGS offer industry-leading lifetime warranties, giving you confidence in your investment.

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Durability Easily fabricated

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POLYETHYLENE GRADES Low Density Polyethylene (LDPE) This extruded material offers good corrosion resistance and low moisture permeability. It can be used in applications where corrosion resistance is important, but stiffness, high temperature, and structural strength are not. A highly flexible product, LDPE is used widely in orthopaedic products, or where mobility without stress fatigue is desired. LDPE is also frequently used in consumer packaging, bags, bottles, and liners.


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POLYETHYLENE GRADES High Density Polyethylene (HDPE) Representing the largest portion of the polyethylene applications, HDPE offers excellent impact resistance, light weight, low moisture absorption, and high tensile strength. HDPE is also non-toxic and non-staining and meets FDA and USDA certification for food processing.


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Abrasion Resistant

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Item RESULT UNIT PARAMETER NORM USED
Mechanical properties
Modulus of elasticity 1000 MPa In tension DIN EN ISO 527-2
Modulus of elasticity 1000 - 1400 MPa In flexure DIN EN ISO 527-2
Tensile strength at yield 25 MPa 50 mm/min DIN EN ISO 527-2
Impact strength (Charpy) 140 Kj/m 2 Max. 7,5j
Notched Impact stren. (Charpy) No break Kj/m 2 Max. 7,5j
Ball indentation hardness 50 MPa ISO 2039-1
Creep rupture strength 12,50 MPa After 1000 hours static load 1% elong. after 1000 hours Against steel p=0,05 N/mm 2
Time yield limit 3 MPa
Coefficient of friction 0,29 ------
Thermal properties
Glass transition temperature -95 °C DIN 53765
Crystalline melting point 130 °C DIN 53765
Service temperature 90 °C Short term
Service temperature 80 °C Long term
Thermal expansion 13 - 15 10-5K-1 DIN 53483
Specific heat 1,70 - 2,00 J/(g+K) ISO 22007-4:2008
Thermal conductivity 0,35 - 0,43 W/(K+m) ISO 22007-4:2008
Heat distorsion temperature 42 - 49 °C Method A R75
Heat distorsion temperature 70 - 85 °C Method B R75
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